I replaced the router bit with a pencil and manually worked out the g code to draw a smily face!
It was evident that the table wasn't completely parallel with the x axis (only a mm or so off).
The answer was beautifully simple after discussions with those who had been there, done that. I glued a piece of mdf to the table and then set it to mill the whole table at a fixed height.
The result was a CNC machine capable of engraving and light milling.
Unfortunately the z axis did have some rotational wobble and this results in circles coming out as diagonal ovals/egg shapes.
After many failed attempts to improve this I resigned myself to accepting why people shell out for real linear bearings... Grrrrrr time to start saving and hit eBay....
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